CONTAINERS:
PRODUCTS
These KN models can fill non-foaming liquid and semi-liquid products with viscosities
up to 500,000 cps if the product will level off in the container when
poured.
OPERATION
The operator places an empty container on the filling platform with the opening
below the nozzle and presses the operating button. The nozzle opens and begins fill.
When the shut-off weight is reached, the nozzle closes. The operator places
the next container and begins the next fill.
On the KN1-25-RD filler, the containers discharge away from the operator. Normally, the
machine is purchased with the optional discharge conveyor. After the
container is filled, it leaves the machine for capping, labeling, etc.
On the KN1-25-SD filler, the containers exit to the right. If the container
has a screw cap, a short conveyor section is normally placed beside
the filling platform and the filler operator uses the conveyor as
work space to cap the container. If the container is an open top pail,
a CLS-25 closer is placed beside the filler and used to close the
tops. If the container has a screw cap, the operator will use an
electric or pneumatic cap tightener.
The machine can be constructed for left discharge if required.
WEIGHING DEVICE/ACCURACY:
The machine uses a mechanical weight tripping device which will
provide an accuracy of +/-0.5% of target weight.
INSTALLATION:
The machine is shipped assembled. It must be placed in its operating position
and connected to the compressed air source, and product
supply. The machine includes its own pneumatic filter, regulator and lubricator.
SUPPLY OF PRODUCT:
Product may be supplied to the machine from a gravity source (elevated tank) or
from a pump. The maximum pressure acceptable on the product line is 3 bar
(40 p.s.i.). If a pump is used, it should be a non-surging type and
have the ability to limit the pressure at the machine connection.
CHANGE OF CONTAINER:
When changing containers, the weight settings must be changed and the
height of the nozzle must be changed. The nozzle height is
adjusted by a rack and gear system.
If the container opening size is different, the nozzle may be quickly
changed to give the best flow for the size of the container opening.
CHANGE OF PRODUCT:
To change the product, the product source is disconnected and the contact parts
drained. The contact parts are then flushed with a solvent.
The machine may be equipped with removable product contact parts to permit
all the contact parts to be quickly removed and replaced by a second
contact parts unit to allow them to be cleaned at a remote cleaning
station.
See Options: CIP nozzle, Sanitary Contact Parts.
MAINTENANCE:
The machine has a heavy duty welded steel frame. The standard paint
is a stainless steel pigment polyurethane coating which is approved
by the U.S.D.A. for use in food plants. The construction is open so
that it can be easily cleaned. Key parts are stainless steel. Most
system components are in protective enclosures.
The pneumatic and electrical systems have visual and tactile indicators
for easy "trouble shooting." An illustrated installation/ operation /
maintenance manual is included.
The regular maintenance includes lubrication of moving parts, emptying
the pneumatic filter regularly, filling the pneumatic lubricator, and
regularly cleaning the machine.
SAFETY:
The operator has an emergency stop botton to terminate the fill if
he sees a problem. There are no large moving parts. The machine is Explosion
Proof in standard design.
NOISE CONTROL:
The 'A' level is less than 30 db at 1 meter. Cylinders exhaust
through mufflers inside the control box.
UTILITIES REQUIRED:
Electric: None.
Pneumatic: 30 liters/min. at 6 bar (1 cu. ft/min at 80 p.s.i.).
PERSONNEL REQUIRED:
One worker is required to operate the machine. The
worker will normally operate the filler, and close the containers
using a cap tightener for screw caps or FCL closer if the containers
have friction lids.
OPERATING SPACE:Approximately 90 x 120 cm (3' x 4').
SHIPPING MEASUREMENTS:Approximately 105 x 120 x 160 cm (3.5' x 4.5' x 6')
SHIPPING WEIGHT:Approximately 250 kg (550 lbs).
| CONTAINER- | Liter | 4 Liter | 10 Liter | 20 Liter |
|---|---|---|---|---|
| Quart | 1 Gal. | 2.5 Gal. | 5 Gal. | |
| 400 | 300 | 220 | 150 |
Filling speed estimates are based on the filling of water into containers with
7 cm (3 in.) openings from a tank 3 m (10 ft.) above the filling platform.
Product viscosity, use of pumps to supply product at higher pressure, and other
product and installation characteristics will affect the actual production rate.
The production estimates are considered achievable in plant operation on a regular basis.
KN1-25-SD Filling/Capping Bottles and Jugs
KN1-25-SD Filling/Closing Pails
KN1-25-SD Filling/Closing Friction Top Cans
KN1-25-RD Filling/Closing
BACK TO KN FILLING MACHINES GRAVIMETRIC FILLING MACHINES FILLING MACHINES HOME REQUEST INFORMATION